ᐅ Mistakes When Pouring Concrete for a Prefabricated Basement – Consequences and Experiences?

Created on: 18 Aug 2023 14:18
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HalloClarissa
Hello dear forum,

Our house construction has gotten off to a great start (sarcasm): The construction crew simply forgot to install the formwork for the precast elements at the floor junction, and the concrete flowed out at the bottom. As a result, we could no longer be sure that there are no voids within the wall structure and that the 25/30 waterproof concrete wall is actually fulfilling its purpose and is watertight. For the joint sealing tape, they didn’t use Pentaflex (or a similar product) but instead just pressed a sheet metal strip into the freshly poured floor slab. When we asked about this, we received the following explanation: "These joint strips are purely structural, designed to counteract negative water pressure from the waterproofing. This means water cannot flow from the inside to the outside beneath the walls. This has nothing to do with the primary waterproofing on the exterior."

The basement construction company admitted the construction team’s mistake and therefore executed the basement as a black tank waterproofing system. (However, what we ordered was not a “white tank” system but a basement built according to the soil report specifications with waterproof concrete and sealed joints.)

My question: Is this construction method now worse than what we ordered or possibly even better? (Aside from the fact that, of course, we don’t know how many voids may have formed between the formwork.)

Can anyone estimate whether this changed execution as a black tank might lead to increased follow-up costs, for example, during backfilling of the excavation?

In your opinion, is there any reason why the 5-year warranty might no longer be sufficient?

Thank you very much for your attention

Clarissa
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Allthewayup
21 Aug 2023 20:49
@HalloClarissa
It would be nice to hear from you to find out how things are progressing on your end.

Those who have suffered the damage don’t need to worry about the spot. But you’ll have to get through this now.
HalloClarissa7 Sep 2023 17:57
And now for the solution to the problem: The inspector approved the black tank (the order was only for a zebra tank, and we have a 10-year warranty instead of 5 years).
HalloClarissa7 Sep 2023 17:58
The black W
Allthewayup schrieb:

@HalloClarissa
It would be nice to hear from you to find out how things are progressing on your end.

Those who have the damage don’t need to worry about the spot. But now you have to get through this.
The work was carried out well, and we agreed on a 10-year warranty. We are satisfied with that.
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Allthewayup
7 Sep 2023 19:34
HalloClarissa schrieb:

The black waterproofing membrane was installed properly, and we agreed on a 10-year warranty. We are satisfied with that.
Hopefully, this is backed by a bank or insurance guarantee; otherwise, the 10 years are worth about as much as the paper they are written on.
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Allthewayup
7 Sep 2023 20:09
HalloClarissa schrieb:

And here is the solution to the problem: The inspector approved the black waterproofing membrane (only a zebra membrane was initially ordered, and we have 10 years warranty instead of 5).
What exactly is a zebra membrane?
If I understand correctly, you built the basement with precast elements. Were the element walls poured with waterproof concrete (WU concrete)?

A black waterproofing membrane can be completely sufficient if the soil conditions allow it. However, there has been no information so far regarding the groundwater level or any other external water influences.
HalloClarissa7 Sep 2023 20:30
Allthewayup schrieb:

Hopefully backed by a bank or insurance guarantee, otherwise the 10 years are worth about as much as the paper they’re written on.
Ah ok, thanks for the tip ✅