ᐅ Sealing a 2 cm gap between the roller shutter box and the steel beam

Created on: 6 Mar 2019 16:08
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pffreestyler
Hello,

Background: We selected windows and roller shutters and received the dimensions from the company. Based on this information, the shell construction was built. When the windows and roller shutters were then ordered by the company from the manufacturer, it turned out that an old roller shutter model had been offered to us, which is no longer available. The new one is now 2 cm (0.8 inches) smaller. By that time, of course, the shell construction was already in place.

Now to my question: How do I close the 2 cm (0.8 inches) gap? I was advised to use Heraklith. From your point of view, is that correct, or is there another option?
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pffreestyler
7 Mar 2019 10:30
Spray foam? Won’t that become a major thermal bridge later on? Then there would only be the brickwork in front.
Dr Hix7 Mar 2019 11:13
PU foam is Polyurethane, which is the material used in PUR insulation. No thermal bridges :-)
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pffreestyler
7 Mar 2019 19:49
Oops, learned something new again^^
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Caspar2020
7 Mar 2019 19:58
Dr Hix schrieb:
PU foam is polyurethane, which is the material used in PUR insulation. No thermal bridge

However, the same amount of PU foam unfortunately provides slightly less insulation compared to PUR insulation (0.2–0.3 versus 0.3–0.4).
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pffreestyler
14 Mar 2019 10:34
Just as feedback: the gap is actually as large as 7.5 cm (3 inches), so it seems that the new roller shutter model has changed even more...

I have now discussed with my site manager that 6 cm (2.4 inches) of insulation wool from the external insulation will be installed there, and I would fill the remaining 1.5 cm (0.6 inches) with strips of the same wool. Furthermore, the roller shutter box is still 4 cm (1.6 inches) too thin to be flush with the aerated concrete (Ytong), so it can be plastered properly. The plastering company now wants to use Wedi boards instead of Heraklith for that. According to online sources, that shouldn’t cause any issues regarding insulation.

So, I’m done with the company through which we ordered the windows...