ᐅ Rust spots on concrete – ceiling to wall – new construction

Created on: 25 Aug 2017 03:23
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Nemnem
Hello,
Yesterday we had the final inspection (new build). There are 40 terraced houses, but it seems that only we have this problem.

There are several rust spots between the ceilings and walls on the ground floor. In total, we noticed 6 spots. Two rust spots are quite large, about 3cm (1.2 inches), another spot is about 5mm (0.2 inches), all distributed on the ground floor. Attached is a photo of the largest rust spot. The area is still damp.

The site manager said this comes from the connections between the concrete walls. He will fix these defects. We have the handover appointment in 3 weeks, and these issues will be corrected by then.

We recorded this in the protocol and accepted the house.

However, I couldn’t sleep last night. Is what the site manager said correct? If the defect is not properly repaired, will the house become unstable after a few years? It doesn’t seem easy to fix these defects.

What should we do now? Unfortunately, we have no experience with this...

Thank you very much for your help.

Rohbauwand aus Beton mit weißer Kante und kleinem orangen Fleck
KlaRa26 Aug 2017 14:00
Knallkörper schrieb:
What if it is reinforcement that isn’t sufficiently covered at these points?

I already answered that:
The area(s) must be opened up (this takes about 3 minutes per inspection point), checked, any foreign objects removed if necessary, and then patched up again.
If it is indeed reinforcement steel, proper repair is the responsibility of the main contractor. Laypersons should avoid handling this (see, among others, ZTV-ING or DAfStb – Repair of concrete structures).
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Regards, KlaRa
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Nemnem
26 Aug 2017 20:32
Thank you very much for the responses!

Attached is another photo of the rust spot, which shows the rust and moisture around the area more clearly. The other smaller rust spots are all on the walls (not the ceiling), about 3 to 4 cm (1 to 1.5 inches) below the ceiling, distributed throughout the room.

Is it possible to check during the handover in three weeks whether the defects have been properly repaired? Would it make sense to bring someone along (an inspector, building technician?), since you obviously can’t see through the walls?

If the issue is really due to reinforcing steel that is not sufficiently covered, will the rust become visible again after a few years, or could we be at risk without knowing it (rust spots hidden behind wallpaper/paint)?

So many questions...

Interior wall with plaster residues, rust stain and uneven repair area.
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Nemnem
26 Aug 2017 20:53
The first picture (my first post) is not from the worst spot. Please take a look at the picture I just posted. Thank you very much.
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Steven
26 Aug 2017 22:00
Hello Nemnem

what is stopping you from getting to the bottom of the problem? The cause of the rust shouldn't be too deep-rooted. So, open it up and take a look.

Steven
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Nemnem
26 Aug 2017 22:06
We are not allowed to enter the house; unfortunately, there is no possibility to access it again between the final inspection and the handover date.
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Knallkörper
26 Aug 2017 22:49
I suspect these might also be cigarette butts...