ᐅ Withholding Payments for Defects in the Shell Construction Phase

Created on: 9 Feb 2021 16:57
K
Kishihmen
Hello everyone,

The ceiling above the ground floor has just been concreted on our site. According to the payment schedule, a partial payment of approximately €30,000 is due.

However, our expert has identified several defects. These were formally reported to the general contractor (GC) with deadlines. The first deadline (2 weeks) passed without the defects being resolved; the second deadline is still running until Thursday (also 2 weeks).

So far, we have withheld about €17,000 of the €30,000. Our GC considers this amount far too high and insists on payment.

Since we are currently concerned about the potential insolvency of the GC (the structural builder, brick supplier, steel supplier, and light well supplier have not been paid), we want to keep the deduction as high as possible. However, since we are not construction professionals and want to avoid the risk that withholding too much for defects could backfire, I hope that some experts here can provide us with a rough cost estimate.

P.S. Our lawyer has been contacted, but the appointment is only scheduled for 17.02, and I fear we cannot hold off the GC until then.

Defect 1:
At the transition between the basement and the ground floor, no damp-proof course was installed at the base of the first course of blocks.
The basement is already fully lined with Styrodur insulation, and the excavation pit has been backfilled.

Cross-section through a building wall with heated ground floor, foundation, insulation, and base plaster.


Defect 2:
In some areas of the structural shell, the minimum offset of the bricks was not observed; in places, up to 7 courses of bricks were laid directly on top of each other.

Construction site brick wall made of red bricks, visible mortar joints, upper foil covering the wall.


Defect 3:
This is a row house. Mineral wool boards were installed between the buildings for sound insulation. At one externally visible spot, there is a gap of about 80cm (31.5 inches) depth and approximately 20cm (8 inches) height between the boards. After reporting the defect, the structural builder just “stuffed” mineral wool boards into the hole. According to our lawyer, this does not reliably ensure soundproofing.

Defect 4:
The area where the patio doors will later be installed was cast in concrete. Here, the reinforcing steel protrudes from the wall. According to the expert: This means that a proper bond between the reinforcing steel and concrete is not sufficiently ensured. It is assumed that adequate long-term corrosion protection of the reinforcement steel is not established. Furthermore, with insufficient concrete cover over the reinforcing steel, adequate fire protection is not guaranteed.

Defect 5:
In the floor slab area, the mineral wool board was not properly secured. As a result, it is quite wavy. This is particularly problematic in the stairwell area, where in some places only 10cm (4 inches) of concrete remain above the mineral wool board. The partition wall bricks have a thickness of 17.5cm (7 inches), though.

Construction site: concrete beam with joint, sealing compound, wooden framework, and measurement marks.


Defect 6:
The mineral wool boards were not installed tightly enough in some areas, allowing concrete to seep between the boards and create a sound bridge.

Construction site foundation made of concrete with wooden forms, steel reinforcement, and wet cement mortar.


These are the (known) defects so far. I would greatly appreciate it if anyone could roughly estimate the costs associated with these defects.

Thank you very much in advance.

Construction site foundation: concrete block, reinforcement, and wooden forms


Fresh concrete foundation with steel reinforcement and wooden forms in an excavation pit.
Hausbau081511 Feb 2021 13:30
Is there a performance bond?
K
Kishihmen
11 Feb 2021 14:01
Yes, but unfortunately only 5% of the construction cost. While this is better than nothing, it will likely not cover the expenses incurred if an insolvency actually occurs.
Hausbau081511 Feb 2021 14:37
What have you paid the general contractor so far?
K
Kishihmen
11 Feb 2021 15:16
Currently about 40% of the construction cost
Hausbau081511 Feb 2021 15:19
A ceiling above the ground floor??? That's quite intense. You have an absolutely terrible payment schedule.
K
Kishihmen
11 Feb 2021 15:21
Yes, unfortunately we do.

Table showing percentage completions of construction works such as earthworks, wall, ceiling, and roof work