ᐅ Why do the shelves of the BILLY unit sometimes not fit perfectly?

Created on: 10 Nov 2022 09:17
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baturu
Hello everyone, I have encountered an issue with the shelves of the Billy bookcase from IKEA. I noticed that the shelves do not fit precisely into the designated holes on some units. In some cases, they fit very tightly, in others rather loosely, or they have to be pushed in forcefully, which is uncomfortable and can damage the wood. I am wondering whether this is due to production inaccuracies, manufacturing tolerances, or perhaps material warping caused by moisture. Does anyone know the exact causes or have suggestions on how to install the shelves more easily without damaging them? Thanks in advance for any informed answers!
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Thierryzar
11 Nov 2022 10:45
If shelf boards fit tightly, it can be helpful to carefully rework the drill holes with a wood chisel. This way, small tolerances can be easily adjusted.
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Garry
11 Nov 2022 11:35
It is important that the anchors used exactly match the specified size. Deviations in the anchors themselves often cause problems, not only with the drill holes.
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Alberto51
11 Nov 2022 13:00
Experience shows that IKEA produces in very large quantities, so small variations are unavoidable. Nevertheless, I believe that some adjustment during assembly is normal, and a bit of patience helps to compensate for minor inaccuracies.
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sifope
11 Nov 2022 13:25
I would like to emphasize once again that during assembly, it is important to ensure the exact alignment of the shelf components. It is pointless to only adjust the drill holes if the overall carcass dimensions are incorrect. This will only lead to further problems.
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Friedrich
12 Nov 2022 08:10
Last but not least, I want to say: It is completely normal to encounter a few challenges when assembling Billy shelves. The product is very affordable, and you should not expect high-end precision at this price level. If you are looking for a perfectly fitting shelf, you will need to pay more. However, with some care and patience, everything can be put together well.
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baturu
12 Nov 2022 09:48
Friedrich schrieb:
The product is very affordable, and you shouldn’t expect high-end precision at this price range.

That’s true. It’s reassuring to know that this problem occurs frequently and isn’t just limited to my shelf. Thank you for the many helpful tips! I will especially keep in mind the ideas about wax and proper assembly for my next setup. I’m sure it will work better then.