ᐅ Black 2 cm thick tar layer instead of a screed?

Created on: 26 Sep 2021 08:11
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Att1985
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Att1985
26 Sep 2021 08:11
Hello everyone

I am new to the forum and hope this is the right section.

We are renovating a house built in 1955 and, like many others, we found a black layer beneath the parquet flooring. An initial lab analysis showed that it is a tar-containing layer with PAHs (polycyclic aromatic hydrocarbons).

However, this is not just a thin adhesive layer. The floor structure is as follows:

1) Concrete slab
2) Single layer of newspaper, loosely placed as a separation between the black material and the concrete
3) Black material (about 2cm (0.8 inches) thick, not sticky but glassy hard, similar to stone)
4) Parquet laid directly on top

The black material weighs roughly as much as stone and rests floating on the concrete. It can be completely levered up and removed without affecting the concrete below or needing to grind it. I suspect this black material was used as a substitute for screed.

Has anyone encountered something like this before?

I have three questions:
1) Can you tell me what this material might be and if it could have any positive properties regarding insulation or impact sound reduction?

2) If that is the case, could the material be left in place and covered with a vapor barrier, underfloor heating, screed, and vinyl flooring, effectively sealing it and making use of it rather than disposing of it?

3) Or would there be significant disadvantages concerning health risks or outdated properties?

Attached are some pictures. The clean light surface is the concrete slab.

Empty room with raw concrete floor; foreground with rubble and demolition debris.


Broken rock and dust around a light floor surface in a pit.


Floor surface with ash and dust; fragments at the edges, lighter central area.


Damaged floor surface with ash, broken stone debris and dark rubble.


Black bitumen sealant on a wooden batten in a construction site scene with dust and wood scraps.


Dismantled floor with scattered wooden boards and black adhesive-tar traces.
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Obermuh
26 Sep 2021 10:15
That is likely mastic asphalt, which was commonly used in the past as a substitute for screed. It generally has many good properties, especially regarding impact sound insulation.
11ant26 Sep 2021 20:24
I am not seriously buying ;-) but I’ll tag @rick2018 in the thread 🙂
https://www.instagram.com/11antgmxde/
https://www.linkedin.com/company/bauen-jetzt/
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Att1985
26 Sep 2021 20:24
Thanks for the initial feedback. Regarding its properties, poured asphalt doesn’t seem too bad based on what I’ve read online—if it weren't for the PAHs / tar.
rick201827 Sep 2021 15:51
Today's mastic asphalt no longer contains tar and is a bitumen product with low PAH levels (once cooled). Depending on its application, it can be used as a screed replacement. With additives, it is also used as a finished surface, as we do. It is absolutely harmless from a building biology perspective.

You have a tar-containing product that is colloquially also called mastic asphalt. Much of the tar will likely have already evaporated over the years. The asphalt provides an excellent subfloor for your final covering. The impact sound insulation and heat distribution are very good. The final covering will cover the asphalt, so even fewer PAHs could escape.

Personally, I would not remove and dispose of the asphalt. If you are unsure about the PAHs, extremely cautious, or have other concerns, you would need to remove it and install screed or new mastic asphalt. Only you can make that decision. I suspect that in this house, there are much more urgent things to remove (old paint, asbestos…).
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Att1985
27 Sep 2021 17:35
Thanks, Rick, for the detailed answer.
A follow-up question:
We want to install underfloor heating. Is cast asphalt suitable for this?

The flooring would be:
Cast asphalt (instead of another type of impact sound insulation)
Separation layer/dimple membrane system
Underfloor heating/pipes
Screed (possibly a bit thinner than usual?)
Vinyl

Does this make sense?
I’m also a bit concerned about the weight and the overall build-up. Although I assume the cast asphalt would be as thick as other types of impact sound insulation.