ᐅ Billy Regal curved shelves: How to reinforce them?

Created on: 11 Mar 2021 10:03
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Lareku
Hello everyone, I have a problem with my Billy bookshelf: over time, the shelves tend to bend, especially under the weight of heavy books and other items. I’m looking for a practical and reliable way to reinforce the shelves without changing the original appearance or having to rebuild the entire unit. How have you solved this issue with your Billy bookshelves? Which materials work well to prevent the shelves from sagging? Are there any special tips or considerations to keep in mind when reinforcing the shelves to ensure it holds up in the long term? I’m looking forward to your advice and experiences!
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nedagla
11 Mar 2021 12:45
This is brilliant, all the suggestions you’re sharing! 🙂 For my Billy rack, I simply screwed a thin aluminum strip lengthwise under the shelf – it looks original from above and holds really well! 😉 Adding a wooden strip as well increases the stability quite a bit. Just give it a try!
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draleo
11 Mar 2021 13:18
Lareku, in addition to the suggestions, it should be noted that the length of the shelves plays a major role in their stiffness.

The deflection δ under load is proportional to the cube of the span length (L³), which means longer shelves are significantly more prone to bending.

Reinforcement with a wooden or metal profile on the underside greatly reduces this effect.

If the shelf is wider than 80cm (31.5 inches), a sturdy central support can also be useful to halve the span length.

I also recommend distributing the load across multiple shelves, as excessive point loads increase the problem.
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zarHenning
11 Mar 2021 14:02
Just as an addition: If you are unsure, I recommend using a very thin plywood sheet of about 4 to 6 mm (0.15 to 0.24 inches) as reinforcement. It is lightweight yet sturdy enough to reduce sagging.
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BARSAN
11 Mar 2021 15:44
A central brace made of wood or metal can improve the load-bearing capacity without major modifications. Simply screw the brace in the middle underneath the board, and the deflection will be significantly reduced.
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Lareku
12 Mar 2021 09:15
Thanks for the quick and detailed advice! Your input has already been very helpful.

To clarify: The shelf is about 80 cm (31.5 inches) wide and the shelves are 16 mm (0.63 inches) particleboard, roughly 30 cm (11.8 inches) deep. The load is mainly books distributed over the entire surface, not a point load.

What would you recommend as the best way to permanently strengthen the shelf while keeping visible changes to a minimum? The idea of adding a thin plywood board underneath sounds interesting—would the glued panel remain discreet, or would it be noticeable in some way?

Also, how does moisture resistance look if these reinforcements are glued with wood glue, for example? Could occasional cleaning or humidity cause any issues?

Looking forward to your assessments!
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BeAndrea
12 Mar 2021 09:39
TEBILO schrieb:
Bonding a 6-8 mm (1/4–5/16 inch) plywood or multiplex board to the underside, preferably with waterproof PU adhesive

Exactly! For your situation with a width of 80 cm (31.5 inches), this is the best solution because it is very stable and keeps the shelves nearly invisible.

The plywood board is attached from underneath, so it is hardly visible and provides a uniform reinforcement.

Additionally, a waterproof PU adhesive offers moisture protection, holding up well against slight humidity or occasional cleaning.

As long as you are careful with the surface and avoid exposing the shelves to large amounts of water, you can implement this without any concerns.