ᐅ Are rusty hinges common in the Kallax door system?

Created on: 28 Dec 2020 19:12
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benteo
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benteo
28 Dec 2020 19:12
Hello everyone, over time I have noticed that the hinges on my Kallax door system in the apartment start to rust relatively quickly. I installed the doors about two years ago and now I’m wondering if this is normal or if I might have an issue with a humid environment or low-quality parts. Are rusty hinges on the Kallax door system a common problem that you just have to accept, or should I take action, and if so, what measures would you recommend? I’m looking forward to your experiences and advice!
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SUDAN
28 Dec 2020 20:07
Hello benteo,

It’s good that you bring this up – rusty hinges are unfortunately not uncommon for furniture like the Kallax, especially when the material is not specifically corrosion-resistant. Here is a structured overview:

1. Material quality: Most Kallax hinges are made of steel and are often only nickel-plated or lightly zinc-coated. Pure chrome or stainless steel versions are rare.

2. Environmental factors: Humidity plays an important role. If the furniture is placed, for example, in the kitchen or bathroom, rust can develop more quickly.

3. Maintenance and cleaning: Dirt and dust accumulate and often impair the protective coating. Regularly oiling with a suitable oil or lubricant is important.

4. Prevention: If you want to reduce the rust problem, I recommend thoroughly cleaning the hinges, carefully removing rust (e.g., with fine sandpaper or steel wool), and then treating them with a corrosion protection product such as wax or oil.

Conclusion: Rust is not ideal, but with Kallax hinges it is quite common from time to time. Regular maintenance significantly extends their lifespan.

Best regards!
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benteo
29 Dec 2020 07:18
SUDAN schrieb:
Most Kallax hinges are made of steel and are often only nickel-plated or lightly galvanized.

Thanks for the quick reply! I wasn’t aware of that; I thought they were at least partly made of stainless steel. The furniture is actually in my living room, but it often gets quite humid there in winter—heating air combined with open windows creates a damp environment, so that could indeed be one reason.
SUDAN schrieb:
Regular oiling with a suitable oil or lubricant grease is important.

What would you specifically recommend? Regular sewing machine oil, or rather a special lubricant grease? And how often should it be applied if the furniture is used normally?

Also, I noticed that the rust spots are not only superficial but in some areas the wear is stronger and the surface feels somewhat rough. Should I better replace the hinges or is treatment with rust remover and lubricant sufficient?
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KODAN32
29 Dec 2020 08:43
benteo schrieb:
What would you specifically recommend? Regular sewing machine oil, or rather a special lubricating grease?

Hello benteo,

I’m happy to answer your question about maintaining rusty Kallax hinges. Generally, I do not recommend pure sewing machine oil, as it is often too thin and does not last long. Instead, the following are suitable:

- Silicone oil sprays: These are clean, water-repellent, and have good durability.
- WD-40 or similar multi-purpose oils: Ideal for cleaning and lubrication combined, but not as a long-term corrosion protection.
- Specialist metal greases, such as lithium-based lubricating greases, if a more robust solution is needed.

Regarding frequency: Once every 6 months is usually sufficient if the doors are used normally and the indoor climate is not excessively humid. In more humid conditions, re-application every 3-4 months may be necessary.
benteo schrieb:
Should I better replace the hinges or is treatment with rust remover and lubricant enough?

If the rust is not deep and the function is not impaired, treatment with rust remover (e.g., a phosphoric acid-based rust converter) followed by lubrication is usually enough. However, if the hinges lose stability or become stiff, replacement is advisable.

I hope this helps!
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PLOMA
30 Dec 2020 02:09
Hello everyone,

I would like to provide a more detailed explanation of why Kallax hinges often develop rust and how to effectively address the causes.

Regarding the material: Kallax usually uses basic steel hinges for the doors, as they are affordable and functional. They are typically only electroplated (nickel-plated or chrome-plated), and this coating is not sufficient for long-term rust protection in humid environments.

An important step is understanding the rust formation process:

- Rust occurs when moisture and oxygen come into contact with unprotected steel.
- Small scratches or surface damage cause the chrome or nickel layer to become porous.
- Water seeps in, and rust forms beneath the protective layer.

How can you prevent this?

1. Check the location: Even if the Kallax is in the living room, occasional moisture peaks (e.g., from ventilation in winter) can increase condensation. A hygrometer can help measure the humidity.

2. Treatment: Remove rust using rust converters, which chemically bond with the rust and stabilize it before applying a high-quality corrosion protection oil or paint.

3. Replacement: Stainless steel hinges are available as upgrades if you want a permanently rust-free solution. They are a bit more expensive but last significantly longer.

4. Maintenance: Cleaning the hinges from dust and dirt is essential to prevent rust formation.

I recommend thoroughly cleaning your hinges, treating any existing rust, and switching to stainless steel parts if there is heavier corrosion. This will noticeably extend the service life.

Quick question: Are there signs of more severe corrosion in your hinge mechanism, such as the door becoming harder to open or close?
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benteo
30 Dec 2020 09:54
PLOMA schrieb:
Are there any signs of more severe corrosion on the hinge mechanism, such as the door becoming harder to open or close?

Thank you for the detailed explanation!

I have noticed that the doors sometimes make a slight creaking noise when closing, but the effort required to open them hasn’t noticeably increased. There is no visible play in the hinges – the doors still feel stable, although I checked one or two hinges manually and some rust particles fell off.

I will first try the rust converter method and at the same time look for stainless steel hinges. Thanks for the suggestion; that could indeed be a long-term solution.

One more question: Could you tell me how demanding and complex the hinge replacement is with the Kallax door system? Are there any special considerations to keep in mind?